Supplier Performance Scorecard in Excel: Track Quality, Delivery & Cost
Supplier A ships fast but 8% defect rate. Supplier B is slow but perfect quality. Which costs you more? Build an Excel scorecard that scores suppliers on 5 metrics so you know who to reorder from.
Why You Need a Supplier Scorecard
You have 3 suppliers for similar products: Supplier A (Your current favorite):- Fast shipping: 7 days average
- Lowest price: $12/unit
- But: 8% defect rate
- 8% returns × $50 return cost = $4 per unit in return costs
- True cost: $12 + $4 = $16/unit
- Slow shipping: 21 days average
- Highest price: $15/unit
- But: 1% defect rate
- 1% returns × $50 return cost = $0.50 per unit
- True cost: $15 + $0.50 = $15.50/unit
- Medium shipping: 14 days
- Medium price: $14/unit
- 4% defect rate
- 4% returns × $50 = $2 per unit
- True cost: $14 + $2 = $16/unit
The 5 Core Supplier Metrics
1. On-Time Delivery Rate
What it measures: % of orders delivered by promised date Formula:On_Time_Rate = (Orders Delivered On Time / Total Orders) × 100
Excel formula:
=COUNTIFS(Supplier, "Supplier A", Actual_Delivery, "<=Promised_Delivery") /
COUNTIF(Supplier, "Supplier A")
Scoring:
- 95-100%: Excellent (100 points)
- 90-95%: Good (85 points)
- 80-90%: Acceptable (70 points)
- 70-80%: Poor (50 points)
- <70%: Unacceptable (25 points)
2. Quality/Defect Rate
What it measures: % of units with defects or customer returns attributed to supplier Formula:Defect_Rate = (Defective Units / Total Units Received) × 100
Excel formula:
=SUMIFS(Defects, Supplier, "Supplier A") /
SUMIFS(Units_Received, Supplier, "Supplier A") × 100
Scoring:
- <1%: Excellent (100 points)
- 1-2%: Good (85 points)
- 2-5%: Acceptable (70 points)
- 5-8%: Poor (50 points)
- >8%: Unacceptable (25 points)
3. Lead Time Consistency
What it measures: Variance in delivery times (predictability) Formula:Lead_Time_Std_Dev = STDEV of (Actual_Lead_Time)
Low variance = predictable. High variance = can't plan inventory.
Excel formula:
=STDEV.S(IF(Supplier="Supplier A", Actual_Lead_Time))
(Array formula, press Ctrl+Shift+Enter)
Scoring:
- 0-2 days variance: Excellent (100 points)
- 2-5 days variance: Good (85 points)
- 5-7 days variance: Acceptable (70 points)
- 7-10 days variance: Poor (50 points)
- >10 days variance: Unacceptable (25 points)
4. Cost Competitiveness
What it measures: Price vs market/competitors for same product Formula:Cost_Index = (Supplier_Price / Benchmark_Price) × 100
Benchmark = average of all suppliers or market research.
Scoring:
- 95% or less of benchmark: Excellent (100 points)
- 95-100%: Good (85 points)
- 100-105%: Acceptable (70 points)
- 105-110%: Poor (50 points)
- >110%: Unacceptable (25 points)
5. Communication Responsiveness
What it measures: Response time to questions, issue resolution speed Manual scoring (qualitative):- Responds <24 hours, proactive updates: 100 points
- Responds 24-48 hours, good communication: 85 points
- Responds 48-72 hours, adequate: 70 points
- Responds >72 hours, minimal communication: 50 points
- Unresponsive, no issue resolution: 25 points
Build Your Supplier Scorecard in Excel
Collect Purchase Order & Receipt Data
Export all POs from last 6-12 months with: Supplier name, PO date, Expected delivery date, Actual delivery date, Units ordered, Units received, Defects noted. Save as Excel.
Calculate Lead Time & Variance by Supplier
Add column: Lead_Time = Actual_Delivery - PO_Date. Then summarize by supplier: AVERAGE(Lead_Time), STDEV(Lead_Time). Shows each supplier's speed and consistency.
Calculate On-Time Delivery Rate
Add column: On_Time = IF(Actual_Delivery <= Expected_Delivery, 1, 0). Then by supplier: =SUMIFS(On_Time, Supplier, 'A') / COUNTIF(Supplier, 'A'). Gives % on-time.
Track Defect Rate by Supplier
From quality control records or return data: Link returned/defective items back to supplier. Calculate: =SUMIFS(Defects, Supplier, 'A') / SUMIFS(Units, Supplier, 'A') × 100. Defect %.
Compare Pricing Across Suppliers
For comparable products, list each supplier's price. Calculate benchmark: =AVERAGE(All_Supplier_Prices). Then cost index: =Supplier_A_Price / Benchmark × 100. <100 = cheaper than average.
Score Each Metric 0-100
Use VLOOKUP or nested IFs to convert raw metrics to 0-100 scores. Example: =IF(On_Time_Rate>=95, 100, IF(On_Time_Rate>=90, 85, IF(On_Time_Rate>=80, 70, 50))). Standardizes all metrics to same scale.
Weight Metrics by Importance
Assign weights totaling 100%: Quality 30%, On-Time 25%, Lead Time Variance 15%, Cost 20%, Communication 10%. Reflects YOUR priorities. Quality-critical business weights quality higher.
Calculate Overall Supplier Score
Formula: =SUM(Quality_Score × 0.30, OnTime_Score × 0.25, LeadTime_Score × 0.15, Cost_Score × 0.20, Comm_Score × 0.10). Gives single 0-100 score per supplier for easy ranking.
Create Visual Dashboard
Add: Supplier ranking bar chart (overall scores), radar chart showing 5 metrics per supplier, traffic light indicators (>80=green, 60-80=yellow, <60=red). Makes scorecard executive-friendly.
Metric Weighting: Customize for Your Business
Different Business Models, Different Priorities:
Dropshipping Business:- On-Time Delivery: 35% (customer experience depends on it)
- Quality: 30% (you can't inspect before shipping)
- Lead Time Variance: 15%
- Cost: 15%
- Communication: 5%
- Quality: 45% (your brand reputation at stake)
- Cost Competitiveness: 20%
- On-Time Delivery: 20%
- Lead Time Variance: 10%
- Communication: 5%
- Cost: 40% (margins are thin)
- On-Time Delivery: 25%
- Quality: 20% (returns built into model)
- Lead Time Variance: 10%
- Communication: 5%
- On-Time Delivery: 40% (miss season = dead inventory)
- Lead Time Variance: 25% (predictability critical)
- Quality: 20%
- Cost: 10%
- Communication: 5%
How to Determine Your Weights:
Ask: "If supplier fails on THIS metric, what does it cost me?" Example calculation:- 1% defect rate costs you $0.50/unit in returns
- 10% late deliveries costs you $2/unit in expedited shipping
- Conclusion: On-time delivery is 4× more expensive than defects
- Weight accordingly: On-time 40%, Quality 10%
| Metric | Measurement | Target | Weight (Typical) | Cost If Failed |
|---|---|---|---|---|
| On-Time Delivery | % orders on time | 95%+ | 25% | Expedited shipping, lost sales |
| Quality/Defects | % defect rate | <2% | 30% | Returns, refunds, reputation |
| Lead Time Consistency | Std dev of lead time | <3 days | 15% | Inventory planning chaos |
| Cost Competitiveness | Price vs benchmark | <105% | 20% | Direct margin erosion |
| Communication | Response time | <24hr | 10% | Slow issue resolution |
Advanced Scorecard: True Total Cost of Supplier
Hidden Supplier Costs to Factor In:
1. Quality Failure Costs:Return_Cost = Defect_Rate × (Shipping + Handling + Product_Cost + Customer_Service_Time × Hourly_Rate)
Example:
- 5% defect rate
- $8 return shipping (both ways)
- $3 handling/restocking
- $12 product COGS
- 15 min customer service × $20/hr = $5
- Cost per defect: $28
- 5% × $28 = $1.40 cost per unit
Late_Cost = Late_Rate × (Expedited_Shipping_Upgrade + Lost_Sales_Opportunity)
Example:
- 15% of orders late
- $20 expedite fee when you catch it
- $50 lost sale if you don't (stockout)
- Weighted average: 50% catch it, 50% don't = $35 average
- 15% × $35 = $5.25 cost per unit
Variance_Cost = (Extra_Safety_Stock_Needed × Holding_Cost) / Annual_Units
Example:
- Supplier has 10-day lead time variance (sometimes 15 days, sometimes 25)
- You hold 10 extra days of inventory as buffer
- 10 days of inventory = 100 units
- Holding cost: $2/unit/month = $0.67/unit for 10 days
- Spread over all units: adds $0.20 per unit
True Cost Formula:
True_Total_Cost =
Base_Price +
(Defect_Rate × Return_Cost_Per_Unit) +
(Late_Rate × Late_Cost_Per_Unit) +
Variance_Cost_Per_Unit
Example Comparison:
Supplier A:- Base price: $12
- Defects: 8% × $28 = $2.24
- Lates: 15% × $35 = $5.25
- Variance: $0.50
- True cost: $19.99
- Base price: $15
- Defects: 1% × $28 = $0.28
- Lates: 5% × $35 = $1.75
- Variance: $0.10
- True cost: $17.13
- Base price: $14
- Defects: 4% × $28 = $1.12
- Lates: 10% × $35 = $3.50
- Variance: $0.30
- True cost: $18.92
Quarterly Business Review: The Supplier Meeting Script
What to Do with Scorecard Results:
Suppliers scoring 80-100:- Schedule annual review
- Discuss volume incentives
- Explore new products
- Action: Strengthen relationship
- Schedule quarterly review
- Present scorecard, discuss improvements
- Set 90-day improvement targets
- Action: Performance improvement plan
- Immediate meeting
- 30-day improvement demand
- Begin sourcing replacement
- Action: Exit plan
The Supplier Meeting Agenda:
1. Present Scorecard (5 min):- "Your overall score: 68/100"
- Show metric breakdown
- Compare to internal target (80)
- "On-time delivery is 75%, target is 95%"
- "Last 3 POs were late by average 8 days"
- Show data, not anecdotes
- Ask: "What's causing the delays?"
- Listen to their explanation
- Separate excuses from real constraints
- "We need 90% on-time in next 90 days"
- Set specific, measurable targets
- Agreement on consequences if not met
- Monthly check-in calls
- Next scorecard review in 90 days
- Document agreement
Email Template:
Subject: Q1 Supplier Performance Review - [Supplier Name]
Hi [Name],
Attached is your Q1 supplier scorecard. Your overall score: 68/100.
Areas of strength:
- Quality: 92/100 (1.5% defect rate - excellent)
- Cost: 85/100 (competitive pricing)
Areas needing improvement:
- On-Time Delivery: 50/100 (75% vs 95% target)
- Lead Time Variance: 60/100 (8-day variance)
Impact on our business:
- 25% late deliveries cost us $5,250 in Q1 (expedited shipping + lost sales)
Request:
- 90-day improvement plan to hit 90% on-time delivery
- Root cause analysis of variance
- Weekly updates on open POs
Next review: [Date in 90 days]
Let's schedule a call to discuss.
[Your Name]
Suppliers Improve When Measured
Common Mistakes to Avoid
Verification Checklist
- Supplier rankings match your gut feeling (validates scorecard reflects reality)
- True total cost calculations reveal surprises (cheap supplier is actually expensive)
- All metric scores are on same 0-100 scale before weighting (apples to apples)
- Weights sum to 100% (quality 30% + ontime 25% + leadtime 15% + cost 20% + comm 10% = 100%)
- After implementing scorecard for 1 quarter, at least one supplier's performance improved measurably